Q - Do the ICF’s forms stay in place after the concrete is poured?
Yes. The ICF’s forms are used to allow builders to pour a solid concrete wall. However, upon completion, the forms are designed to provide insulation, nailing surfaces, and a vapor barrier, all in one step.

Q - How are utilities installed?
Directly into the foam. Once the concrete is poured and cured, channels or grooves are cut directly into the form using an electric hot knife or router. Plumbing and electrical lines are then inserted into the grooves and covered by drywall.

Q - Do you waterproof ICF’s walls?
As with any form of below-grade construction, waterproofing is required. Use a non-petroleum based (latex) waterproofing material that can be sprayed or rolled on. A solid adhesive membrane system also works well.

Q - How are doors and windows installed?
A wooden, aluminum or vinyl buck is built and incorporated into the ICF’s wall as it is being stacked prior to pouring the concrete. Once the concrete cures, doors and windows are installed as usual.

Q - How much does it cost to build with ICF’s compared to other building materials?
Building with ICF’s is comparable in cost to building with 2x6 wall construction. In addition, the ICF’s wall will give you an effective insulation value of R50, much greater than a 2x6 wall—allowing you to save 50-80% on your heating and cooling costs. The ICF’s wall system is sold through General Engineering Tectonics for all your needs.

Q - How does ICF’s compare to concrete block or poured wall construction?
When cured, the concrete in ICF’s walls is 50% stronger and use 30% less concrete than traditionally poured walls. While the cost of a bare block or poured wall is less, ICF’s provides insulation and furring strips, and is ready to finish, making it a cost effective and less labor-intensive choice.

Q - What's so great about an ICF house or building?
Comfort, quiet, energy savings, strength, durability, and style.

• Comfort: The sandwich of an insulator (foam) and massive structural material (concrete) provides a stable, even temperature inside and stops drafts.
• Quiet: The reduction in traffic and storm and lawn mower noise is striking. You have to experience it to appreciate it.
• Energy savings: The superinsulation cuts fuel bills by 50-80% on average.
• Strength: Survival of hurricanes and floods has been demonstrated. Settling and vibration almost disappear.
• Durability: Concrete is a material for the ages. The walls do not rust or rot.
• Style: ICFs can take any conventional finish. Curves and odd angles are easy.

• Little or nothing extra.
• Studies have found that the cost of a new ICF home is about 1-5% more than an ordinary wood-frame home. Some new commercial buildings have actually been less expensive than they would have been with conventional wall materials. And since ICFs are still new, the costs are declining.

Surveys of owners of ICF buildings show that the things they like best about living in them are comfort, sound absorption, energy efficiency, strength, durability, and design flexibility.

Comfort

Buildings constructed of ICFs have a more even temperature throughout the day and night, fewer drafts, fewer cold spots and hot spots, and a more consistent temperature from floor to ceiling.

• Even temperature: Concrete is a material of high thermal mass. That means it changes temperature only slowly. ICF walls, in fact, have about 3-5 times the thermal mass of a conventional wood frame wall. The result is that the temperature of the building tends to be very stable, instead of overheating and getting cold when the furnace (or AC cycles on and off every half hour.
• Fewer drafts: An ICF wall consists of two layers of a fairly air-tight material (foam or cementitious composite) sealed in the center with concrete. This contrasts with wood frame, which is assembled of many rigid pieces to leave thousands of tiny air gaps. Recent studies of new wood homes show air changes per hour of an average of 0.5. But ICF houses have consistently been measured at much lower change rates (down to .11), for many fewer drafts.
• Fewer hot and cold spots: Most ICF walls include two layers of insulation that are almost completely uninterrupted. The uninsulated portions of wood frame walls usually add up to about 25% of total area. The result is that ICF walls have virtually none of the cold spots or hot spots one feels when walking along frame walls in winter or summer.
• Consistent floor-to-ceiling temperature: Since ICFs have consistent thermal mass and insulation at the floor level and up and down the wall, measurements have shown an air temperature differential in ICF houses from floor level to ceiling level of only 2-3 degrees. The difference can be 2-3 times this in conventional houses.

Quiet

Only about one-third as much noise gets through an ICF wall as passes through a conventional wood-frame or steel-frame wall. This sharply reduces the annoyance of outside traffic, aircraft, lawnmowers, and storms. Owners say you have to experience it to appreciate it.
The sandwich of concrete and foam is almost ideal for blunting sound. Engineers measure sound passage with the sound transmission coefficient (STC). A conventional wood-frame wall finished on both sides typically scores an STC of 36-38. Various ICF walls have been tested and scored in the high 40s and low 50s. A difference of ten points on the STC scale (like from 38 to 48) corresponds to a reduction in sound transmission of a little over two-thirds. So these results verify what owners have long noticed: one-third or less of the sound gets through.

Energy Efficiency

Studies comparing the fuels bills of ICF houses with similar wood frame houses next door estimate that on average an ICF house will consume 43 percent less energy for heating and 32 percent less for cooling. That works out to $200-400 per year saved on a typical house.
The savings come from the same things that make ICF buildings more comfortable: the high insulation of the foam, the thermal mass of the concrete, and the low air infiltration of the foam-concrete sandwich.
The R-value of ICF forms filled with concrete varies from brand to brand, but is usually about 50. Conventional 2-by-4 wood frame walls may have R-11 or R-13 insulation. But because of the many uninsulated portions the total wall is usually test at about R-10. So ICFs have about 5 times the R-value.
Because the concrete’s thermal mass evens out temperature fluctuations, ICFs don’t have quite as much heating to do during the coldest hours or as much cooling to do during the warmest. According to engineering simulations, this can subtract a further 4-8% from utility bills.
Engineering estimates suggest 20-40% of heating and cooling goes simply to correcting the temperature of air that leaks in from outside. Since ICF buildings reduce infiltration by half or more, that’s another 10-20% shaved off the bill.
BEWARE: if you insulate a frame wall enough to make it a true R-20 you still won’t save as much as if you had ICF walls. The frame wall may still be missing the savings from thermal mass and lower air infiltration. Engineering studies estimate that, depending on the climate you’re in, you would have to insulate a frame wall to an R-value of 30-50 to get the same savings you get with ICF walls. So sometimes people say that ICFs have an effective R-value or equivalent R-value of 30-50.
And the savings are not only in the fuel bill. Because an ICF building has a lower heating and cooling load, the furnace and air conditioner can be smaller. Good heating and cooling contractors regularly realize a savings of around a $1,000 on a typical house.

Strength

ICF walls are reinforced concrete, which has an excellent record surviving natural disasters and which reduces the spring and vibration occupants feel.
Surveys of the damage of Hurricanes Andrew and Iniki confirmed once again that reinforced concrete survives high winds better than frame. In many places concrete walls, still standing, were surrounded by collapsed frame buildings.
There are also stories of concrete houses that survived rushing water from the 1998-99 floods in the South Central U.S. This is logical since the forces involved are similar to those of high winds.
New ICF buildings should also be effective in resisting earthquakes. Unlike unreinforced concrete buildings from many years ago, modern ICF buildings are held to a high steel reinforcement standard in seismic zones. At least two small ICF buildings are reported to have survived Richter 5-7 quakes with no significant damage.
The rigidty of the reinforced concrete walls is noticeable when you slam a door. You feel virtually no vibration. And when you jump on a floor, spring is reduced because it rests on a very rigid wall. It’s a little like the feel of a high-quality car.

Durability

Concrete is a material for the ages. It is resistant to rust, rot, burning, light, oxidation, and pests. The earliest forms of concrete still survive in structures nearly two thousand years old built by the ancient Romans.
ICF walls have required little or no maintenance or repair. Many buyers in fact choose them because they want not to have to worry about what happens inside their walls.

Design Flexibility

An ICF house can look like a typical house, or it can have striking features difficult to achieve with conventional construction.
ICFs can take any conventional finish--stucco, brick, stone, clapboard, hardboard, vinyl-- just about anything that goes onto frame buildings. And the cost and time of installing these finishes is about the same or, in some cases, less.
ICFs can also have any common footprint--from the simplest rectangle.
But because foam is readily workable, many uncommon shapes are also possible at a lower cost than they would be with conventional walls. Curves and irregular angles are some of the favorites that a skilled ICF crew can produce relatively easily.

The ICF’s wall system is sold throughout the country through a network of distribution partners.
General Engineering Tectonics can supply you with all your ICF needs, contact us today.
Phone toll-free: 877-549-6595

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